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Retrofitting with the Simple Saver System
Many of today's metal buildings are built as simply and fast as possible,
with ugly unfinished interior appearances, structural components exposed
to conditioned air, and dark shadowy interiors. The Simple Saver
System
is ideal for use in existing buildings because it solves these problems
and many more.
This pallet manufacturing plant had major
condensation problems until the purlins were separated from the
conditioned air space
by the Simple Saver System. Existing light fixture output was amplified
by the ceilings high light reflectivity.
In a building such as that described above, there are serious fundamental
problems that underlie the obvious ones. With structural components
exposed to a conditioned air space, heat escapes in the winter through
the purlins and radiates into the building during the summer. Because
most pre-engineered metal buildings use over-the-purlin insulation,
the vapor barrier faced insulation is compressed,
making the tops of the purlins seasonally below the dew point. This
leads
to condensation and a shortened roof (and fastener) life. Poorly
sealed seams open up and the vapor retarder facing will crack
and rip,
allowing moisture to reach the conductive metal roof panels. Finally,
the exposed structure absorbs light and casts shadows that require
unnecessary lighting. Does this scene sound familiar?
When the Simple Saver System is used in a retrofit application, immediate
positive changes are seen. The purlins are encapsulated by adding insulation
and the high strength ceiling liner system. The ceiling gains excellent
light reflectivity and dispersion; the vapor barrier is properly placed
on the interior of the purlins, preventing condensation and corrosion
which extends the life of the roof. The added insulation greatly increases
thermal performance and acoustic absorption, benefits not possible
with compressed over-the-purlin insulation.
The light reflectivity of the Simple Saver System ceiling liner was
one of the many benefits for this manufacturing plant.
Ease of Installation
Another important reason to choose the Simple Saver System to save
money is its ease of installation. The system's flexible vapor retarder
and strap system install easily where other rigid methods find it virtually
impossible to go. The retrofit installation allows the one-piece vapor
barrier to remain intact, avoiding seams that may split and pull apart
over time.
The Final Straw: Lower Costs
The real benefits of the Simple Saver System appear when the monthly
energy bills arrive. On one eye-opening project, monthly energy costs
were cut from over $700 to less than $200 after the Simple Saver
System was installed! In this case, the retrofit constructions costs
were paid for in much
less
time
than
the building
owner anticipated. The Simple Saver System's full, uncompressed R-values
deliver better, cheaper thermal performance than anyone else in the
industry. Call Thermal Design today at 800-255-0776 to find out how
you can save money by retrofitting with the Simple Saver System.
Production Rates for the Simple Saver System in Existing
Buildings |
Description |
Degree of Difficulty |
Production Rates |
| Single-layer system not requiring standoff system or bottom
side thermal blocks |
Low |
50-60 sq. ft/man-hour |
Medium |
35-50 sq. ft./man-hour |
High |
25-30 sq. ft./man-hour |
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